1. The spring tube is automatically loaded into the material collection mechanism using a vibrating disc, and the robot locates and clamps it through a camera;
2. The mechanical turntable rotates the pipe to the flattening station and uses a hydraulic press to flatten the pipe head;
3. Rotate the mechanical turntable to the visual workstation to detect the welding position of the pipe; Perform arc welding and sealing welding;
4. The mechanical turntable rotates the spring tube to the spot welding station, and the sealing connecting piece is loaded by the header feeding machine. It is then shaped by the transplanting mechanism and finally grasped to the welding position of the component, completing the spot welding operation of the connecting piece;
5. The mechanical turntable rotates to the visual workstation to detect the welding results of the components. Defective products are picked up and placed in the defective collection box by the loading and unloading robotic arm; If the welding quality of the product is OK, place it on the waiting fixture.
1.2) Rhythm design
This equipment is fully automatic welding with high welding consistency throughout the process. Preliminary estimate CT=15-20s/1PCS single workstation.
The production capacity of the automatic machine is approximately 1800 PCS per 10 hours.
1.3) Number of homework required: 1 person for operation
Product parameters:
Equipment model: RPS - HG
Robot moving speed: 650mm/s
Welding speed: 55 seconds/PCS
Robot Arm Exhibition: 940mm (ABB/Fanuc Japan)
Welding machine voltage: AC three-phase 380 V
Equipment power: 17KW robot
Positioning accuracy: ± 0.05mm
Number of control axes: 6-axis linkage
Programming Method: Teach Programming
Rated power: 4KW
Rated voltage: AC 380V
Dimensions: 1240X1150X2000mm
Whole machine weight: 800KG
Environmental temperature: 0~50 ºC
Relative humidity:<75%
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